General Plastics Bk or Customization Advanced Flame

Basic Info.

Model NO.	CM9610-BKFX
Formula	-O-(C=O)-O-
Material	Polycarbonates/PC
Usage	General Plastics, Engineering Plastics, Specialty Plastics
Plastic Properties After Heated	Thermoplastic Plastics
Plastic Forming Method	Injection
Color	Bk or Customization
Flame Retardant	Hb V2 V1 V0 5va
Thickness	0.2-0.8mm
Density	1.25
Transport Package	Customization
Trademark	YONEI
Origin	China
HS Code	39033010
Production Capacity	10000mt/Year

Packaging & Delivery

Package Size110.00cm * 120.00cm * 150.00cm Package Gross Weight25.000kg Lead Time 7 days (1 - 1 Tons)
7 days (2 - 5 Tons)
10 days (6 - 10 Tons)
To be negotiated ( > 10 Tons)

Product Description

Halogen-Free Flame-Retardant Polycarbonate (FR-PC) Film - Precision-Engineered for Safety-Critical Mobility Applications

In the rapidly evolving landscape of electric mobility and advanced transportation systems, thin-gauge flame-retardant films are no longer passive components - they are mission-critical enablers of safety, reliability, and system miniaturization. YONEI Innovations introduces our next-generation halogen-free flame-retardant polycarbonate (FR-PC) film, engineered to 0.125-0.5 mm thickness with unprecedented batch-to-batch consistency - a breakthrough that directly addresses the longstanding instability plaguing conventional FR-PC films from leading Japanese and U.S. suppliers.

Unlike standard PC films where flame retardancy degrades unpredictably during extrusion or under thermal cycling - resulting in inconsistent UL94 ratings (V-2, V-1, or even non-compliant), discoloration, or surface blooming - our FR-PC film leverages a patented synergistic additive system combined with a precision-controlled reactive extrusion process. This dual innovation ensures homogeneous dispersion of non-halogenated phosphinate/phosphonate-based flame retardants within the high-purity, high-flow PC matrix. The result? A robust, UL94 V-0 rating at every thickness - including ultra-thin 0.125 mm - without compromising optical clarity, mechanical toughness, or long-term thermal stability. Crucially, our film maintains its V-0 performance after 1,000+ hours at 85°C/85% RH (IEC 60068-2-78), passes stringent automotive outgassing tests (SAE J1757-2 Class A), and delivers CTI ≥ 600 V - all while remaining fully compliant with RoHS, REACH, and EU Directive 2011/65/EU (halogen-free: Br < 900 ppm, Cl < 900 ppm, total halogens < 1500 ppm).

These rigorously validated properties make our FR-PC film the preferred choice for high-reliability insulation and structural spacers in next-generation electrified platforms. In electric vehicles (EVs), it is increasingly specified for CCS (Combined Charging System) cable harness brackets, where it functions as both a dielectric barrier and mechanical support between high-voltage cables and aluminum cooling plates. Its dimensional stability (CLTE ≈ 65 × 10E-6/°C), impact resistance (>70 kJ/m² at 23°C per ISO 179-1), and resistance to battery electrolyte vapors (e.g., LiPF6 decomposition byproducts) prevent arcing, shorting, or delamination - critical for ASIL-B/C system compliance. In aerospace and rail transit applications, the film serves as fire-barrier gaskets, wire bundling sleeves, and interlayer insulation in power distribution panels, meeting stringent fire-safety standards including FAR 25.853 (aerospace), EN 45545-2 HL3 (rail), and ASTM E162 radiant panel testing (heat release rate < 35 kW/m²).

Beyond performance, our FR-PC film offers unmatched design flexibility. Standard offerings include natural (transparent), black, and custom-tinted variants (e.g., blue for EV identification, amber for aerospace traceability). Thickness is precisely controlled from 0.125 mm to 0.5 mm in ±2.5 µm tolerance, with surface finishes ranging from matte anti-glare to high-gloss optical grade. Roll widths up to 1,200 mm and slit tolerances of ±0.1 mm support high-speed automated die-cutting, thermoforming, and robotic placement - accelerating time-to-market for Tier 1 suppliers and OEMs alike.

Manufactured in an ISO 9001 & IATF 16949-certified cleanroom environment, every production lot undergoes full QC validation: FTIR verification of halogen content, cone calorimetry (ISO 5660), glow-wire ignition temperature (GWIT > 850°C), and real-time melt flow index monitoring. With global logistics and technical support across APAC, EMEA, and the Americas, YONEI Innovations FR-PC film is not just a material replacement - it's a strategic upgrade. Whether you're replacing legacy Japanese PC films , qualifying a new rail interconnect solution , power bus, our FR-PC film delivers the stability, safety, and scalability your engineering team demands - and the supply chain resilience your business requires. Choose consistency. Choose confidence. Choose YONEI.

Below is YONEI's product portfolio for polycarbonate (PC) films.

FR PC Film CM9610-BKFX
A halogen-free thin-walled flame-retardant polycarbonate film [email protected]. It has excellent insulation strength and can withstand 1000 hours of wet heat aging at 85ºC and 85% relative humidity (RH), Balanced mechanical performance, good formability, high flatness, and good dimensional stability at high temperatures, widely used in energy storage, power battery peripherals, and the electronics and electrical industry.
Garde	CM9610-BKF1	CM9610-BKF2
Physical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Density	1.24	1.22	g/cm³	23ºC,50%RH	GB/T 1033.1:2008
Water absorption	0.18~0.3	0.18~0.3	%	23ºC,50%RH	GB/T 1034:2008
Surface energy	32	32	mN/m	23ºC,50%RH	GB/T 22638.4-2016
Mechanical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Tensile stress	62	62	MPa	23°C, 5mm/min Yield, Type 5 specimen,Horizontal	GB/T1040.3:2006
Tensile stress	67	65	MPa	23°C, 5mm/min Yield, Type 5 specimen,Vertical	GB/T1040.3:2006
Elongation at break	102	95	%	1mm/min Brk,Type 5 specimen,Horizontal	GB/T1040.3:2006
Elongation at break	96	90	%	1mm/min Brk,Type 5 specimen,Vertical	GB/T1040.3:2006
Tear strength	15	18	KN/m	150*50*0.5mm, 200mm/min, Horizontal	GB/T16578.1:2008
Tear strength	15	20	KN/m	150*50*0.5mm, 200mm/min, Vertical	GB/T16578.1:2008
Impact Resistance	≥2000	≥2000	g	23ºC,50%RH Free-Falling Dart	GB/T 9639.1-2008
Thermal Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Vicat softening temperature	127	140	°C	B120	GB/T 1633:2000
Thermal shrinkage rate	≤1	≤1	%	100mm*100mm, 135ºC/30min	GB/T 13542.2:2021
Specific heat capacity	1.17	1.17	KJ/(kg·K)	23ºC,50%RH	GB/T 21463
Thermal conductivity	0.2	0.2	W·m / (m²·K)	23ºC,50%RH	GB/T 10294:2008
Electrical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Insulation resistance	≥10E4	≥10E4	MΩ	23°C 50%RH ;DC 1KV,60S	IEC 62631-3-3:2015
Withstand voltage leakage current	<0.5	<0.5	mA	23°C 50%RH ;AC 3KV,60S	IEC 60243-1:2013
Surface resistivity	≥10E14	≥10E14	ohms	23ºC,50%RH	IEC 60093
Volume resistivity	≥10E14	≥10E14	ohms*cm	23ºC,50%RH	IEC 60093
Dielectric strength	≥35	≥35	KV/mm	23ºC,50%RH	IEC 60243-1:2013
CTI	175	175	V	23ºC,50%RH	GB/T 4207
Flammability Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Flame class	V-0	V-0	-	0.5mm	UL94
Flame class	VTM-0	VTM-0	-	0.5mm	UL94
Garde	CM9610-BKF3	CM9610-BKF4
Physical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Density	1.24	1.22	g/cm³	23ºC,50%RH	GB/T 1033.1:2008
Water absorption	0.18~0.3	0.18~0.3	%	23ºC,50%RH	GB/T 1034:2008
Surface energy	32	32	mN/m	23ºC,50%RH	GB/T 22638.4-2016
Mechanical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Tensile stress	65	56	MPa	23°C, 5mm/min Yield, Type 5 specimen,Horizontal	GB/T1040.3:2006
Tensile stress	68	67	MPa	23°C, 5mm/min Yield, Type 5 specimen,Vertical	GB/T1040.3:2006
Elongation at break	105	92	%	1mm/min Brk,Type 5 specimen,Horizontal	GB/T1040.3:2006
Elongation at break	98	88	%	1mm/min Brk,Type 5 specimen,Vertical	GB/T1040.3:2006
Tear strength	15	11	KN/m	150*50*0.5mm, 200mm/min, Horizontal	GB/T16578.1:2008
Tear strength	15	12	KN/m	150*50*0.5mm, 200mm/min, Vertical	GB/T16578.1:2008
Impact Resistance	≥2000	≥2000	g	23ºC,50%RH Free-Falling Dart	GB/T 9639.1-2008
Thermal Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Vicat softening temperature	126	145	°C	B120	GB/T 1633:2000
Thermal shrinkage rate	≤1	≤1	%	100mm*100mm, 135ºC/30min	GB/T 13542.2:2021
Specific heat capacity	1.17	1.17	KJ/(kg·K)	23ºC,50%RH	GB/T 21463
Thermal conductivity	0.2	0.2	W·m / (m²·K)	23ºC,50%RH	GB/T 10294:2008
Electrical Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Insulation resistance	≥10E4	≥10E4	MΩ	23°C 50%RH ;DC 1KV,60S	IEC 62631-3-3:2015
Withstand voltage leakage current	<0.5	<0.5	mA	23°C 50%RH ;AC 3KV,60S	IEC 60243-1:2013
Surface resistivity	≥10E14	≥10E14	ohms	23ºC,50%RH	IEC 60093
Volume resistivity	≥10E14	≥10E14	ohms*cm	23ºC,50%RH	IEC 60093
Dielectric strength	≥35	≥35	KV/mm	23ºC,50%RH	IEC 60243-1:2013
CTI	175	175	V	23ºC,50%RH	GB/T 4207
Flammability Properties	Typical Value	Typical Value	SI . Unit	Test Condition	Test Standard
Flame class	V-0	V-0	-	0.5mm	UL94
Flame class	VTM-0	VTM-0	-	0.5mm	UL94

NO	Grade-Color	FR	CTI	Halogen	PTFE
1	CM9610-BKF(X)	V-0 @ 0.5mm	175V	<50PPM	<0.5%
2	CM9610-WTF(X)	V-0 @ 0.5mm	175V	<50PPM	<0.5%
3	CM9610-ORF(X)	V-0 @ 0.5mm	175V	<50PPM	<0.5%
4	CM9610-BKBF(X)	V-0 @ 0.5mm	600V	>2%	<0.5%
5	CM9610-WTBF(X)	V-0 @ 0.5mm	600V	>2%	<0.5%
6	CM9610-ORBF(X)	V-0 @ 0.5mm	600V	>2%	<0.5%
7	CM9610-BKHF(X)	V-0 @ 0.5mm	600V	<50PPM	<0.5%
8	CM9610-WTHF(X)	V-0 @ 0.5mm	600V	<50PPM	<0.5%
9	CM9610-ORHF(X)	V-0 @ 0.5mm	600V	<50PPM	<0.5%
10	CM9610-BKHPF(X)	V-0 @ 0.5mm	600V	<50PPM	<50PPM
11	CM9610-WTHPF(X)	V-0 @ 0.5mm	600V	<50PPM	<50PPM
12	CM9610-ORHPF(X)	V-0 @ 0.5mm	600V	<50PPM	<50PPM